In the world of plastic manufacturing, injection molding is a popular process that allows for the production of high-quality plastic products with accuracy and efficiency. To optimize this process and improve the properties of the final plastic product, manufacturers use masterbatch together with plastic resin.
1. Overview of masterbatch for injection molding
1.1. CaCO3 filler masterbatch for injection molding
CaCO3 filler masterbatch is a concentrated mixture of CaCO3 powder, resin, and additives. When the CaCO3 filler masterbatch (PE, PP) is mixed with the compatible base resin, it affects the final injection molded product's properties.
1.2. Color masterbatch for injection molding
Color masterbatch is a concentrated mixture of pigments, additives, or other functional materials dispersed in a carrier resin. It is intended to be easily integrated into the base polymer during the injection molding process. When the masterbatch is mixed with the base resin, it affects the final injection molded product's properties, color, and functionality.
1.3. Functional additives for injection molding
Masterbatch can also be used to mix a variety of functional additives into plastic products during injection molding. UV stabilizers, flame retardants, anti-static, anti-block, and slip agents are some of the additives available.
2. Benefits of using masterbatch for injection molding
2.1. Benefits of using CaCO3 filler masterbatch for injection molding
Minimizing the necessary resin quantity, saving production cost
Improving the functional characteristics of plastic products: such as stiffness, impact resistance, and dimensional stability
Environmental Benefits: Using filler masterbatch can be more environmentally friendly because it reduces the use of polymer resins derived from petrochemicals. This can help to reduce the environmental impact of plastic products.
2.2. Benefits of using color masterbatch for injection molding
Adding color to plastic items
Cost saving: Color masterbatch enables colorists to achieve desired coloring effects by combining lower-cost pigments that can replicate the appearance of more expensive pigments. This flexibility in color formulation can result in cost savings over using expensive individual pigments.
Waste reduction: When manufacturers try to match colors with powder pigments, they frequently go through a trial-and-error process that wastes both time and material. Color masterbatch, on the other hand, produces consistent color formulations, eliminating the need for repeated testing and reducing waste.
2.3. Benefits of using color masterbatch for injection molding
3. StarPoly Vietnam produces masterbatch for injection molding
Choosing the right masterbatch for injection molding is critical to achieving the desired properties and functionality in the finished plastic product. At StarPoly Vietnam, we consider the masterbatch's compatibility with the base resin, the desired effect or functionality, and the processing conditions.
As a leading provider of masterbatch and additives manufacturer, StarPoly provides a wide range of high-quality masterbatch products that are specifically designed to meet the needs of injection molding processes. With extensive expertise and a commitment to innovation, StarPoly aims to help clients improve the efficiency, aesthetics, and performance of their products.
- Product information: PP filler masterbatch for injection molding
Material Origin: Vietnam
Base: PP Polypropylene
Packing: PP bags 25 kg with PE liners
Application Injection Molding: Housewares, furniture, toys, etc.
- Product information: Color masterbatch for injection molding
Material Origin: Vietnam
Base: PP
Packing: 25 kg kraft bags
Application Injection Molding: Housewares, furniture, toys, etc
Grades: according to StarPoly color range
Read more: Application of white masterbatch
How is black masterbatch used in the industries?
- Product information: Functional additives for injection molding
Material Origin: Vietnam
Base: PP
Packing: PP bags with PE liners/ PP kraft bags
Application Injection Molding: Housewares, furniture, toys, etc
For placing an order and free consultation, please contact us now!
Alison Taylor (Ms)- StarPoly’s Technical Sales Executive
WhatsApp: +84 82 766 1263
Email: Alison@starpoly.vn/ sales6.starpoly@gmail.com
Skype: Sales6 StarPoly (Ms Alison)