In the plastics industry, filler masterbatch has become the standard method for lowering costs, increasing output, and improving the mechanical qualities of finished goods in recent years. This blog post will explain the use of PP filler, one of the most widely used filler masterbatch, in the creation of PP non-woven fabrics. Now let's get going!
1. Overview of PP Filler Masterbatch for Non-Woven Fabric
Before exploring the wonderful things of PP Filler Masterbatch for Non-Woven Fabric, we need to know What is Non-Woven Fabric. Non-woven fabric is a type of fabric that is made without weaving or knitting, as the name suggests. On the other hand, it is created by joining fibers that will be bonded together by pressure, heat, or chemicals. The best thing about this method is that the non-woven fabric has a cohesive material that looks like fabric even though it isn't knitted or woven.
The reasons why people frequently use non-woven fabrics in their daily lives are because of the following factors: Recoverability and elasticity, Increased absorption, Washability, Air circulation, Filtration, Protection from bacteria, Water-resistant, Resistance to impacts, Resistance to flames, Insulation against electrical current, Preservation of heat, Not messy, Simple to make and handle (in contrast to textile fabrics) and Reasonably priced.
Nonwoven filler masterbatch is used to make:
+ Shopping bag made of non-woven material
+ Sanitation: diapers, children's, women's, and senior sanitary products
+ Health: safety gear
+ Technical products: paper, coatings, agricultural textiles, geotextiles, filter materials, liners, non-woven architectural products,...
The masterbatch for PP filler is composed of polypropylene (PP), calcium carbonate, and more additives. The PP filler masterbatch is essentially white in nature, with a fairly stable color dispersion. For the production of PP filler masterbatch, each manufacturer will have a unique formula based on the quality expectations. These days, practically all producers of PP non-woven and FIBC bags use this material. It's the best option because of the following advantages.
2. Benefits of PP Filler Masterbatch for Non-Woven Fabric
Using PP Filler Masterbatch for Non-Woven Fabric will help with cost-effectiveness. We will save a significant amount of money because PP filler masterbatch will replace between 40 and 50 percent of the resin (resin is far more expensive than PP filler masterbatch). Manufacturers can set a competitive price for their final product by reducing costs.
Besides, applying PP Filler Masterbatch for Non-Woven Fabric will improve mechanical properties. PP non-woven fabric has several benefits, including strength, superior elongation, improved opacity/matte, and a cotton-soft feel. The PP pellets have very small roughness, reducing surface gloss and increasing the opacity of materials.
Increased productivity is also a reason that people use PP Filler Masterbatch for Non-Woven Fabric. The PP filler masterbatch shows good thermal conductivity. As a result, this material shortens the product cycle and requires a lower processing temperature. We can speed up our work and save a ton of energy as a result.
Printability is the characteristic of non-woven fabrics made of PP Filler masterbatch. One of the most common uses for non-woven fabrics is the production of bags, hats, gloves, shoes, and other items that call for attractively printed patterns. Therefore, in order to improve the printability of non-woven fabrics, manufacturers combine PP filler masterbatch with the ingredients.
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3. StarPoly - your next supplier of PP Filler Masterbatch for Non-Woven Fabric
There are many PP filler masterbatch for non-woven fabric suppliers on the market these days. This implies that you might get lost in the vast sea of subpar goods. We recommend that you select a manufacturer with years of experience in the industry and a solid track record.
Situated in Vietnam, StarPoly is the top filler masterbatch manufacturer globally. Our PP filler masterbatch for non-woven fabric is a tried-and-true product with hundred of happy customers in 60 countries worldwide. Brightness, opacity, and shrinkage reduction are just a few of the many qualities that this product helps you improve at a reasonable price.